Calculate the Incalculable
TWINCULATORS evaluate your production and show which processes can be optimized. The calculations consider planning data and real-time information from your digitized production systems.
The result is an up-to-date overview of your processes, products and the entire production system and it empowers you to
- Manage your resources based on facts
- Design your buffers systematically and automatically
- Make your product routes and cycle times transparent
- Identify bottlenecks and improve your overall system
You Will Benefit If
You Find Yourself in This Table
Production Conditions
Large quantities, small batch sizes
Well planned production processes
Real production process not always 100% on schedule
Processes not 100% stable
Digitized production
Colorful IT landscape
Wide product range
Very irregular customer requests for partial deliveries
Special requests
Urgent orders
No confidence in established KPIs
Missing overview
IT system lacks trust
Plan deviations not locatable
TWINCULATORS Features
MANAGE RESOURCES
- Monitor your resources in real time
- Direct Communications
- All Protocols
- Match your planning data with operations
- ERP
- PPC
- Shopfloor IT
REDUCE STOCKS
- Cut down your inventories
- Transparency
- Range
- Costs
- Ownership
- Dimension your buffers
- Variability impact
- Service rate improvement
ANALYSE FLOWS
- Supervise your product streams
- Tracking progress
- Monitoring waiting times
- Manage your production program
- Production sequencing
- Product-mix optimization
IMPROVE SYSTEMS
- Analyze your product-mix and process routes
- Routing
- Production sorter
- Sales planner
- Diagnose and manage your bottlenecks
- Detection
- Analysis
- Prediction
- Prevention
Shortcomings of Non-Dynamic Value Stream Analysis
Lack of opportunity for effective improvement and lean stock design:
- Isolated investigation of one product group
- Working with averages
- Time-intensive therefore only snapshots are available (e.g. safety stocks)
Consequently, no sufficient data basis for:
- Recording of variability
- Identification of changing bottleneck
- Consideration of value stream dynamics
TWINCULATORS is your solution to a more efficient production.
Never Trust Averages!
Why Choose TWINCULATORS?
Dynamic Value Stream Analysis
- Structure relevant referable data and sensors.
- Ecosystem for platform-independent data analysis.
- Easy integration into individual IT-infrastructure.
- Identify your current bottlenecks 24/7.
- Improve your product quality with predictive maintenance.
Do You Want to Optimize Your Processes?
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90489 Nürnberg
Tel: +49 911 / 43 31 41 – 0
Fax: +49 911 / 43 31 41 – 20
info@dataahead.de
www.dataahead.de
IPS Engineers GmbH
Joseph-von-Fraunhofer-Straße 20
44227 Dortmund
Tel: +49 231 / 9700-711
Fax: +49 231 / 755-2649
info@ips-engineers.com
www.ips-engineers.com