We Help You Improve Your Production Processes

Reduce cycle times by up to 10%

Reduce stocks by up to 25%

Avoid overload and idle by up to 50%

Calculate the Incalculable

TWINCULATORS evaluate your production and show which processes can be optimized. The calculations consider planning data and real-time information from your digitized production systems.

The result is an up-to-date overview of your processes, products and the entire production system and it empowers you to

  • Manage your resources based on facts
  • Design your buffers systematically and automatically
  • Make your product routes and cycle times transparent
  • Identify bottlenecks and improve your overall system

 

You Will Benefit If
You Find Yourself in This Table

Production Conditions

Large quantities, small batch sizes

Well planned production processes

Real production process not always 100% on schedule

Processes not 100% stable

Digitized production

Colorful IT landscape

Market Environment

Wide product range

Very irregular customer requests for partial deliveries

Special requests

Urgent orders

Challenges

No confidence in established KPIs

Missing overview

IT system lacks trust

Plan deviations not locatable

TWINCULATORS Features

MANAGE RESOURCES

  • Monitor your resources in real time
    • Direct Communications
    • All Protocols
  • Match your planning data with operations
    • ERP
    • PPC
    • Shopfloor IT

REDUCE STOCKS

  • Cut down your inventories
    • Transparency
    • Range
    • Costs
    • Ownership
  • Dimension your buffers
    • Variability impact
    • Service rate improvement

 

ANALYSE FLOWS

  • Supervise your product streams
    • Tracking progress
    • Monitoring waiting times
  • Manage your production program
    • Production sequencing
    • Product-mix optimization

 

IMPROVE SYSTEMS

  • Analyze your product-mix and process routes
    • Routing
    • Production sorter
    • Sales planner
  • Diagnose and manage your bottlenecks
    • Detection
    • Analysis
    • Prediction
    • Prevention

 

Shortcomings of Non-Dynamic Value Stream Analysis

Lack of opportunity for effective improvement and lean stock design:

  • Isolated investigation of one product group
  • Working with averages
  • Time-intensive therefore only snapshots are available (e.g. safety stocks)

 

Consequently, no sufficient data basis for:

  • Recording of variability
  • Identification of changing bottleneck
  • Consideration of value stream dynamics

 

TWINCULATORS is your solution to a more efficient production.

Never Trust Averages!

Why Choose TWINCULATORS?

Dynamic Value Stream Analysis

  • Structure relevant referable data and sensors.
  • Ecosystem for platform-independent data analysis.
  • Easy integration into individual IT-infrastructure.
  • Identify your current bottlenecks 24/7.
  • Improve your product quality with predictive maintenance.

 

Do You Want to Optimize Your Processes?

DATA AHEAD AG
Prinzregentenufer 3
90489 Nürnberg

Tel: +49 911 / 43 31 41 – 0
Fax: +49 911 / 43 31 41 – 20
info@dataahead.de
www.dataahead.de

Authorized Reseller:
IPS Engineers GmbH
Joseph-von-Fraunhofer-Straße 20
44227 Dortmund

Tel: +49 231 / 9700-711
Fax: +49 231 / 755-2649
info@ips-engineers.com
www.ips-engineers.com